| What I learned building the rudder:
Search the plans carefully for hidden notes and measurements.
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Cutting and fitting the Rudder Stiffeners, 11 down 5 to go...
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| Back riveting is difficult. I will try to use the back riveter without the plastic guide next time. Also, Van's suggested using a 3/32 rivet set ground down to almost being flat. |
A cleco plantation... or ... Drilling's fun I like to drill do da, do da... |
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I will try to bend the leading edge in small sections next time rather than one whole side at a time. This will hopefully reduce the bending over the spar and the amount of bleeding. |
Completing the leading edge bend complete with blood |
| When installing the counterweight in the R-803 look to make sure the holes you will drill are not too near the existing tooling hole. If so flip the weight the other way. A wood screw can be ground down to make a good dimple die for the holes. |
Rudder counterweight installation with accidental extra hole |
| Using a 1/8" dowel to radius the trailing edge bend, as suggested in the video, makes the edge bender work fine. Finishing touches were made with the seaming pliers. |
The finished product |